LED Upgrade Helps Metal Plating Manufacturer See Big Savings

Somerville Plating of Melrose Place, Illinois has been serving the aerospace market for over 44 years, specializing in hard chrome, grinding and polishing of industrial metals. Their long business tenure, however, unfortunately meant that the lighting used in their facility had become outdated and energy inefficient over the years. Through a simple retrofit process that used existing fluorescent light fixtures without disturbing operations, Net Zero USA provided a LED lighting upgrade for better light levels and financial savings.

8-foot T12 fluorescent light fixtures that were burning 165 watts every hour were retrofitted with Net Zero USA’s LED technology, resulting in approximately 63% savings, or a reduction down to just 60 watts. 4-foot T12 fluorescent light fixtures were also upgraded for efficiency by retrofitting 40-watt LED kits into fixtures that were previously burning 176 watts each hour.

Thanks to Net Zero USA’s LED lighting upgrade, Somerville Plating will realize more than 10,000 kWh reduction each year, saving over $7,000 dollars on energy and lamp and ballast replacements in the next 5 years. The total project – product and installation – will pay for itself in under 30 months thanks to $5,780.68 dollars worth of tax and utility incentives. Best of all, because Net Zero USA guarantees their LED strips for 10 years, Somerville Plating’s maintenance supervisor will not be climbing up a ladder and opening up a light fixture anytime soon.Net Zero USA Rep